Holcim UAE, together with carbon storage innovator 44.01, today (October 5) held the official commissioning ceremony for the UAE’s first live-condition carbon capture and underground mineralisation pilot for the cement industry, hosted at the Holcim Emirates Cement Plant in Fujairah.
The pilot brings together carbon capture technology and permanent mineralization to demonstrate a new pathway for industrial decarbonisation.
Unlike certain carbon storage concepts that rely on lengthy transportation or temporary sequestration, the captured carbon is injected deep underground into Fujairah’s naturally occurring ultramafic rock formations, where it mineralizes into solid rock within months to years, permanently locking it away.
The pilot is designed to capture 4 to 4.5 tons of CO2 daily from the active flue gas of the plant.
Beyond its current daily capacity, the facility represents a breakthrough for industrial decarbonization across the region. Having operated under live industrial conditions since July 2026, the plant has successfully proven that carbon capture and mineralization can run seamlessly alongside heavy manufacturing without compromising production efficiency or product quality.
This success opens immense potential to scale up carbon removal infrastructure across the UAE's industrial base. Serving as a repeatable, world-first operational template, the facility establishes a blueprint not only for the cement sector, but other sectors including heavy manufacturing across the wider GCC, demonstrating how regional geology and industrial innovation can unite to decarbonise sectors at scale.
Ali Said, CEO of Holcim UAE & Oman, said: "Today’s ceremony is more than a celebration, it is confirmation that industrial decarbonisation works in practice, not just on paper. Since reaching full-time capture and mineralisation in July, this facility has proven that permanent carbon storage can run alongside live cement production without compromise."
"Commissioning it officially today reflects the scale of ambition behind Holcim’s NextGen Growth 2030 strategy: to lead industrial decarbonisation in the UAE with solutions that are scalable, sustainable, and ready today. This milestone belongs to every partner who helped get us here, and it strengthens our resolve to keep scaling toward the UAE’s Net Zero 2050 target," he stated.
Talal Hasan, Founder and CEO of 44.01, said: "This project demonstrates mineralisation as a real-world solution to address industrial emissions from sectors such as cement. Together with Holcim, we have built a working, repeatable project that positions Fujairah as a leading manufacturing hub for low-carbon products. This is a blueprint, proving how local geology and industrial infrastructure can unite to deliver permanent carbon storage across the region”.